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Full-scenario metrology solutions for nonferrous metallurgy industry

    "Made in China 2025" plan pointed out that intelligent manufacturing is the main direction of attack, for the non-ferrous metallurgy industry, the realization of digitalization and industrial intelligent manufacturing is also the only way for the transformation and upgrading of non-ferrous metallurgical enterprises, which is of great significance for promoting the transformation and upgrading of the non-ferrous metal industry and supply-side structural reform, and forming new competitive advantages.

    Zonjli has been committed to AI measurement data services for more than 20 years, and has provided multiple sets of multi-scenario solutions for well-known enterprises such as Jiangxi Copper, Yuncu Group, Daye Nonferrous Metals, and Jiangxi Tungsten in the nonferrous metallurgy industry. In the case of copper processing, for example, the solution for metrological management runs through all aspects of its production. It not only improves the production efficiency of enterprises, but also accelerates the pace of enterprise transformation to digital, intelligent, automated and networked upgrades. 

    Raw materials into the factory

    Copper concentrate is a raw material for smelting copper with copper content (mass fraction) not less than 13% of copper-containing ore, which is expensive. In order to ensure the measurement of valuable commodities, local units of the factory need high-quality measurement equipment system for production management control scenarios such as incoming, entry and exit, material flow (vehicle) tracking and control.

    Mine mining

    The mine environment is harsh, the road is rugged, how to transport the mined ore to the stacking point where the transport vehicles cannot reach, and ensure the stability and reliability of the measuring equipment, and realize the accurate measurement of dynamic materials in the transportation process, is a major problem troubling the mining enterprises. Zhongali customized the track scale to meet the above requirements for the copper mining process scene, and selected the belt scale to solve the continuous conveying measurement requirements of bulk materials in the mine.

    Quantitative pouring of the anode copper

    In the converter casting process of the copper smelting process, the start and stop of the disc casting are controlled by measuring the casting scale and the output signal, so as to obtain the coarse copper plate with the standard weight and provide the anode copper to meet the requirements for the production of electrolytic copper.

    Finished cathode copper metrology

    Cathode copper has excellent electrical conductivity, thermal conductivity, ductility, corrosion resistance, wear resistance and other characteristics. It is an important raw material for processing into copper wire, copper rod, copper strip, copper foil, copper pipe and all kinds of alloy products, which is widely used. The finished product of cathode copper is obtained by electrolysis. In order to reduce the large impact of the cathode copper falling scale during measurement and the lateral impact of operation error, the resolved cathode copper plate is weighed on the buffer scale and then weighed in and out of the storage to provide the basis for settlement.

    The copper pole is called metering on the wire pole

    Copper rods are made of molten electrolytic copper made by hot or cold rolling. The copper rod reel is transported out through the roller channel. By setting the weighing module under the roller conveyor, the copper rod is measured online to improve the working efficiency.

    Wire process measurement

    Copper has excellent plasticity, easy to heat pressure and cold pressure processing, can be made into pipe, rod, wire, strip, strip, plate, foil and other copper materials. Copper wire has good electrical and thermal conductivity, a large number of used in wire, cable, brush, magnetic interference of magnetic instruments, instruments, such as compass, aviation instruments and other manufacturing scenarios.

    Zhongli wire process measurement solution, in the production process of wire, the semi-finished wire and finished wire measurement, combined with the weighing scanning code marking system to improve the production management level.